Cutting Aluminum Window Screen Frames

To cut screen frame with a miter saw its preferable to use a purpose built miter saw blade.

Cutting aluminum window screen frames.

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Lay the new screen flat on top of the empty frame. Most wood cutting blades use atb alternate top bevel whilst aluminum cutting blades usually sport tcg triple chip grind design. This video will show you how to cut the lengths of frame and assemble them so they are ready to mesh. Now nearly all screen frame is roll formed not extruded.

You will want to select a hacksaw blade which will give you a smooth cut. A blade for aluminum framecutting will have a negative hook and another tooth design. I like using a blade with 32 teeth per inch. This project is easy for any diy er or professional and doesn t take any previous experience.

Cut the frame about an inch wider than the outside edge of the frame using scissors. The smallest gauge 019 is used in the x window screen frame for new mobile home half screens. In need of an aluminum screen frame. Let fresh air in and keep bugs out with the build a screen window screening system.

Trust me it s a huge difference. The kit includes all parts needed to build your window screen except for tools. I then use a fine metal file to smooth the edge. Use the right sawblade.

The heavier gauge screen frames may need crossbar frames to help support the screen. I have found that the use of a good hacksaw does the trick for cutting window frame material to length. View our current inventory and click here. Heavier duty screen doors are extruded.

For aluminum screens you might prefer to use tin snips as. You can use a speed square or t square as a guide. These are made of roll formed aluminum and vary in gauge thickness.